Services

 

We consistently rise to the challenge of modernizing and optimizing existing plants. The requirements in the biotechnology, pharmaceutical and cosmetics sectors are increasing due to constantly changing GMP (good manufacturing practice) regulations. In this industry, but also in breweries and in the food and beverage industry, the products that can be produced with proven machinery are changing over time. We always plan and construct our plants in line with the principles of GEP (good engineering practice).

 

You can also call on Esau & Hueber in the following areas:

  • System design
  • Feasibility studies
  • Efficiency calculations
  • Budget planning
  • Detailed engineering
  • On-site maintenance

 

 

 

Our systems are manufactured in a 4,000 m² production facility at our Schrobenhausen site - including state of the art work stations for welding, cutting, etching, grinding, and polishing. Low-particle facilities with laminar flow boxes are also available for clean room systems.


Our manufacturing is completely integrated into our warehouse logistics, production planning, and quality assurance systems.

To manufacture our systems, we purchase and handle exclusively stainless steels and plastics with the specified properties.

 

Factory acceptance test

Wherever possible systems are pre-fabricated and tested at the company's own facility. You can verify the design and features of your system at any time, e.g. in a factory acceptance test (FAT).

 

Installation

Systems are integrated by our own installation engineers. This ensures that the system is handed over to you as a turnkey installation, incorporating all elements from the design through to process commissioning.

 

Site acceptance test

After commissioning, every aspect of the system is tested by qualified personnel as part of the site acceptance test (SAT), before it is handed over to the customer.

 

 

Stainless steel

 

Materials and working methods

Esau & Hueber uses stainless steel components specified by the customer or considered optimal for the corresponding application from a technical perspective. Designs are based on the most stringent hygienic standards (EHEDG) and comply with the latest official requirements.


We will be happy to choose the correct material and the optimum components for your requirements from the full range available in the industry.

 

Materials for standard applications

  • 304 (1.4301)
  • 316l (1.4404, 1.4435)
  • 316Ti (1.4571) 

Special stainless steel materials

  • 904L (1.4539)
  • Titanium alloys
  • Hastelloy

 Working methods used

  • WIG (Wolfram-Inert-Gas) hand welding in compliance with DIN

WIG automated welding in compliance with DIN
To produce the steel automated welds, welding machines are available for pipes in diameters from 3.18 mm to 168.3 mm.

Weld quality is documented using standardized procedures and templates based on your specifications.

The quality of the welds produced is monitored by an in-house welding specialist. All welders are regularly tested by TÜV, the German Technical Inspection Authority.

 

 

Plastic


Materials and working methods

The decision to use plastics as materials for a system can be made for various reasons:

  • Smooth and hygienic surfaces
  • Individual molding of troughs and tanks
  • Aggressive media can be handled safely, even at higher temperatures.
  • No corrosion tendency
  • Cost awareness  

High purity plastic designs

High purity plastic designs, such as PP-HP, PVDF-HP, and PFA-HP, are primarily fitted in chemical storage and distribution systems with very strict media purity requirements. These include pure water systems for the pharmaceutical and semiconductor industry.

Materials for standard applications include:

  • Polyvinyl chloride (PVC-C and PVC-U)
  • Polyethylene (PE)
  • Polypropylene (PP-H)
  • Flame resistant polypropylene (PP-S)
  • Polyvinylidene fluoride (PVDF)

Materials for high-purity applications include:

  • High-purity polypropylene (PP-HP)
  • High-purity polyvinylidene fluoride (PVDF-HP)
  • High-purity polytetrafluoroethylene (PTFE-HP)
  • High-purity perfluoroalkoxy alkane (PFA-HP)

Working methods used

  • Bonding
  • Hot-gas string-bead welding, hot-gas welding with torch separate from filler rod, and extrusion welding
  • Heated tool butt welding and socket welding
  • Infrared welding
  • WNF welding

 

 

Small cause, large effect

 

Even the smallest defect of a single component may impact negatively on the entire production campaign To prevent the likelihood of such a scenario, Esau & Hueber offers a comprehensive range

of services. This includes, among other things, a telephone hotline, a 24 hour service center and remote maintenance (online service).

 

The objective is to maintain the operational safety of plants and components, so as to guarantee the efficiency of the systems.

 

Whether you need on-site service, spare parts deliveries, maintenance contracts or a full service, we can adapt our service packages to your individual requirements.

 

 

Service

Spare Parts
Service@esau-hueber.de  

Phone: +49 8252 8985-0

Contact form Service